How to Replace the Trunk Lock Actuator on an e39

Please note that the following instructions are for entertainment purposes only. Proceed at your own risk. By attempting this or any repair on your car, you may void your warranty or cause extensive damage to yourself or the car or you might even get leprosy! How bad would that be?

Special thanks to you guys and gals on bimmer.org especially Agent99 and Jim Cash.

Time Needed: 15-30 minutes max.

Skill Level: Easy

Parts Needed:

Taking off the Panel:

1) First you need to pop open this screw cover. Use a paint can opener. Or use pliers to bend your paper clip into a similar shape. Just stick in the hook portion and pull down... It doesn't take that much force. Estimated 2 lbs force. 2) Remove the philips head screw underneath. 3) Pull out the two plugs that are facing you (same side as where the lock mechanism is sticking out) with either your fingrenails or a small screwdriver. (Thanks again, Agent99. I'll update the picture this evening.) Next, there are four clips attaching the black plastic trim to the sheet metal of the trunk. These clips are pointed at below. It takes a little extra tugging to get these off. Just use both hands, one hand on each side of the clip and do a gentle but firm pull. I'd estimate about a 5-8 lbs force is necessary for each clip.

4) Okay, so now you have the trim pulled out, it's time for the beverage of your choice. That was the hardest part, btw.

Removing Trunk Actuator from Assembly:

5) Remove the three T25 Torx screws from the trunk lock. These are pointed at to the right. 6) Unhook the actuator and remove the wiring harness. 7) Remove the remaining two screws to seperate the lock mechanism from the trunk actuator.

8) Detach this piece of plastic over from the old actuator to the new one. To remove, just push it down with about 1-2 lbs of force. See the picture below: 9) That's it! Reassembly is the reverse of disassembly. Remember to be gentle but firm when pushing in the clips. I actually broke one clip because I couldn't force it back in. No big whoop. They're like either 18 or 50 cents from Pacific BMW. Just order a few before you start the job.

Project Notes:

You see that in one photo I also took off the felt trim part that the toolkit is attached to. That is completely unnecessary.